Peer-reviewed articles 17,970 +



Title: INCREASING THE EFFICIENCY OF DRILLING BIT USE IN HARD ROCKS BY HIGH-QUALITY PERFORMANCE OF A DIAMOND-CARRYING MATRIX

INCREASING THE EFFICIENCY OF DRILLING BIT USE IN HARD ROCKS BY HIGH-QUALITY PERFORMANCE OF A DIAMOND-CARRYING MATRIX
Boranbay Ratov; Boris Fedorov; Alexander Isonkin; Murat Ibyldaev; Bokenbay Borash
10.5593/sgem2022/1.1
1314-2704
English
22
1.1
•    Prof. DSc. Oleksandr Trofymchuk, UKRAINE 
•    Prof. Dr. hab. oec. Baiba Rivza, LATVIA
The work is devoted to the study of the effect of powdered WC monocarbide of different grain sizes, introduced into the composition of the binder of diamond grains of the composition 94 WC + 6Co + Cu in the manufacture of a diamond-bearing matrix of BS–NQ drill bits with a diameter of 75.6 mm, designed by ISM (Ukraine). The effectiveness of the mentioned crowns was evaluated according to the proposed indicator F= ( - mechanical drilling speed; h – the value of the deepening per single experience, Т – linear wear of the matrix in height). Experimental drilling on granite blocks showed that with an increase in grain size from 80/63 to 200/600, the efficiency index increased by 1.9 times, and an increase in the percentage of monocarbide from 6% to 12% increased the F value by 10-12%. A further increase in grain size up to 250/200 caused a sharp decrease in the mentioned F index.
It has been theoretically and experimentally shown that the use of a "comb" profile of the working end of the matrix in the design significantly (by 2 times) increases the rate of destruction of the face in comparison with a rectangular end.
To further increase the efficiency of working on the destruction of the face, it is necessary to create diamond crowns, the matrix of which in height consists of several impregnated layers with a comb profile, separated from each other by layers of material of lower hardness (for example, VK-20).
[1] Bousser E., Benkahoul M., Martinu L., Klemberg-Sapieha J. E. Effect of microstructure on the erosion resistance of Cr-Si-N coatings. Surf. Coat. Technol. 2008. Vol. 203. P. 776-778.
[2] Hassani S., Bielawski M., Beres W., Martinu L., Balazinski M., Klemberg-Sapieha J. E. Predictive tools for the design of erosion resistant coatings. Surf. Coat. Technol. 2008. Vol. 203. P. 204-210.
[3] Mechnyk V.A. Regularities of structure formation in diamond–Fe–Cu–Ni–Sn–CrB2 systems. Mater. Sci. 2013. Vol. 49, no. 1. P. 93–101.
[4] Gevorkyan E., Mechnik V., Bondarenko N., Vovk R., Lytovchenko S., Chishkala V., Melnik O. Peculiarities of obtaining diamond–(Fe–Cu–Ni–Sn) hot pressing. Functional Materials. 2017. N 24. P. 31–45.
[5] Mechnik V. A., Bondarenko N. A., Dub S. N., Kolodnitskyi V. M., Nesterenko Yu. V., Kuzin N. O., Zakiev I. M., Gevorkyan E. S. A study of microstructure of Fe-Cu-NiSn and Fe-Cu-Ni-Sn-VN metal matrix for diamond containing composites. Materials Characterization. 2018. N 146. P. 209-216.
[6] Fedorov B.V., Kudaikulova G.A., Ratov B.T. Improvement of diamond crowns for drilling hard abrasive rocks. SB. "Rock–crushing and metalworking tools - technique and technology of its manufacture and application". Issue 16, Kiev 2013, pp. 26-32.
[7] Kudaikulov S.K. Drilling wells in difficult conditions with shells with removable core receivers. Almaty, KazNTU, 2010.
[8] Soloviev N.V., Chikhotkin V.F., Bogdanov R.K., Zakora A.P. Resource-saving technology of diamond drilling in difficult geological conditions. M: ВНИИОЭНГ, 1997.
[9] Preliminary patent of the Republic of Kazakhstan No. 1358 K.L.E 2110148. Diamond drill bit. S.K. Kudaikulov, B.V. Fedorov, A.Kasenov. publ. 15.10.2003, Byul No. 10.
[10] Preliminary patent of the Republic of Kazakhstan No. 17379 K.L.E 2110148. Diamond drill bit. S.K. Kudaikulov, B.V. Fedorov, A.Kasenov. publ. 15.10.2006, Byul No. 5.
[11] Ratov B.T., Fedorov B. V., Khomenko V.l., Baiboz A.R, Korgasbekov D. R. Some features of drilling technology with PDC bits // Naukovy Visnik National Hirnohoho University, 2020, Vol.3. pp. 13-18, DOI 10.33271/nvngu/2020-3/013
[12] Fedorov B., Ratov B., Sharauova A. Development of the model of petroleum well boreability with PDC bore bits for Uzen oil field (the Republic of Kazakhstan) // Eastern-European Journal of Enterprise Technologies, 2017, Vol. 87, no. 3/1, pp. 16 – 22. DOI: 10.15587/1729-4061.2017.99032
[13] Buravleva A.A., Fedorets A.N., Vornovskikh A.A., Ognev, A.V., Nepomnyushchaya V.A., Sakhnevich V.N., Lembikov A.O., Kornakova Z.E., Kapustina O.V., Tarabanova A.E., Reva V.P., Buravlev I.Y. Spark Plasma Sintering of WC-Based 10wt%Co Hard Alloy // A Study of Sintering Kinetics and Solid-Phase Processes, Materials, 2022, Vol.15, pp. 10–91. DOI 10.3390/ma15031091
[14] Rasulov S. R., Hasanov G. T., Zeynalov A. N. Acoustic testing of rheological properties of oil in borehole // News of the National academy of sciences of the Republic of Kazakhstan series of geology and technical sciences, 2020, Vol.2, no.440, pp.141 –147. DOI 10.32014/2020.2518-170X.41
[15] Moldabayeva, G.Z., Metaxa, G.P., Alisheva, Z.N. Theoretical bases for the implementation of the processes to reduce viscosity in the conditions of natural reservation. News of the National Academy of Sciences of the Republic of Kazakhstan, Series of Geology and Technical Sciences. 2019, 5(437), стр. 138–143, DOI: 10.32014/2019.2518-170x.135
This research has been/was/is funded by the Science Committee of the Ministry of Education and Science of the Republic of Kazakhstan (Grant No. APAP08857201).
conference
Proceedings of 22nd International Multidisciplinary Scientific GeoConference SGEM 2022
22nd International Multidisciplinary Scientific GeoConference SGEM 2022, 04 - 10 July, 2022
Proceedings Paper
STEF92 Technology
International Multidisciplinary Scientific GeoConference SGEM
SWS Scholarly Society; Acad Sci Czech Republ; Latvian Acad Sci; Polish Acad Sci; Serbian Acad Sci and Arts; Natl Acad Sci Ukraine; Natl Acad Sci Armenia; Sci Council Japan; European Acad Sci, Arts and Letters; Acad Fine Arts Zagreb Croatia; Croatian Acad Sci and Arts; Acad Sci Moldova; Montenegrin Acad Sci and Arts; Georgian Acad Sci; Acad Fine Arts and Design Bratislava; Turkish Acad Sci.
313-320
04 - 10 July, 2022
website
8423
diamond impregnated drill bit, WC monocarbide, WC addition, die bond, "comb profile", performance index