Peer-reviewed articles 17,970 +



Title: THERMODYNAMIC ANALYSIS SULFATIZING ROASTING OF STALE NICKEL-COBALT-CONTAINING WASTES FROM OPERATING PLANTS

THERMODYNAMIC ANALYSIS SULFATIZING ROASTING OF STALE NICKEL-COBALT-CONTAINING WASTES FROM OPERATING PLANTS

Kulzira K. Mamyrbayeva; Almira Kuandykova; T. A. Chepushtanova
10.5593/sgem2024v/4.2
1314-2704
English
24
4.2
•    Prof. DSc. Oleksandr Trofymchuk, UKRAINE 
•    Prof. Dr. hab. oec. Baiba Rivza, LATVIA
Metallurgy is one of the leaders in terms of the amount of accumulated waste worldwide. Every year the amount of waste placed in dumps, sludge ponds, tailings ponds only grows. However, at present, tailings, slag, dust, etc. of metallurgical enterprises are considered the most promising for secondary use and the extraction of valuable metals from tailings is an important problem in the world.
In Kazakhstan, the technology of processing nickel-cobalt-containing tailings is practically undeveloped. Sokolov-Sarybai Mining Production Association Joint-Stock Company (SSGPO JSC) in Kazakhstan, loses more than 7 thousand tons of nickel and 14 thousand tons of cobalt per year. For processing this type of raw material, a combined technology that includes preliminary roasting and leaching processes is acceptable.
The aim of the work is a thermodynamic analysis of the roasting process of wet magnetic separation (wms) tailings of the SSGPO JSC, containing such main components as nickel, cobalt and iron sulfides.
Thermodynamic analysis of the roasting of wms tailings in the temperature range from 500 to 750°C showed that in the presence of a limited amount of oxygen, the formation of iron sulfides of the following compositions is possible: Fe0.877S, FeS, Fe2S3, Fe7S8. Nickel and cobalt sulfides are converted into Ni3S2, Ni3S4 and CoS0.89, CoS, respectively. In this temperature range, within the homogeneity region, the transformation of cobalt and nickel sulfides also occurs. The calculated values of the Gibbs free energy confirm the possibility of reactions of formation of low-sulfide compounds and the optimal condition for firing is the temperature range of 600-700°C. Depending on the firing conditions, interconversion of iron, nickel and cobalt sulfides occurs.
The results of thermodynamic analysis confirm the possibility of extracting iron, nickel and cobalt from wms tailings in the form of soluble low-sulfide compounds with subsequent extraction from the tailings in the form of individual metal powders. Combined technology for processing this type of raw material will be a good example of the use of circular economy principles.
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[2] Karppinen, A., Seisko, S., & Lundstrom, M., / Atmospheric leaching of Ni, Co, Cu, and Zn from sulfide tailings using various oxidants / Minerals Engineering, England / Vol 207, 1872-9444
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[4] Mamyrbayeva, K.K., Kuandykova, A.N., Chepushtanova, T.A., Merkibayev, Y.S. / Review on hydrometallurgical processing technology of lateritic nickel ore for the last 20 years in the world / Non-ferrous Metals, Russia, Vol 56/ Issue 1, 2072-0807 pp. 13–21
[5] Mends, E. A., Tita, A. M., Hussaini, S., Thella, J. S., Pan, L., & Chu, P. (2024). Investigation of leaching of nickel sulfide flotation tailings to recover valuable metals / Minerals Engineering, England, Vol 212, / 1872-9444
[6] Chang, Y., Zhai, X., Li, B., Fu, Y., / Removal of iron from acidic leach liquor of lateritic nickel ore by goethite precipitate / Hydrometallurgy, Netherlands, Vol 101 / Issue 1-2, 0304-386X , pp 84-87.
[7] Yu, D., Utigard, T.A. Barati, M., / Fluidized Bed Selective Oxidation-Sulfation Roasting of Nickel Sulfide Concentrate: Part I. Oxidation Roasting / Metallurgical and Materials Transactions B, United States Vol 45, / 1073-5615 pp 653–661
[8] Yu, D., Utigard, T.A. & Barati, M., / Fluidized Bed Selective Oxidation-Sulfation Roasting of Nickel Sulfide Concentrate: Part II. Sulfation Roasting / Metallurgical and Materials Transactions B, United States, Vol 45 / 10735615, pp 662–674
[9] Alajoki, J., Karppinen, A., Rinne, T., Serna-Guerrero, R., & Lundstrom, M., / Leaching strategies for the recovery of Co, Ni, Cu and Zn from historical tailings / Minerals Engineering, England, Vol 217 / 1872-9444
[10] Bryson, L. J., & Crundwell, F. K., / The anodic dissolution of pyrite (FeS2) in hydrochloric acid solutions / Hydrometallurgy, Netherlands, Vol 143 / 0304-386X , pp 42-53.
[11] Ju, J., Feng, Y., Li, H., Ma, R., Li, Y., Zhao, H., Jiang, S., / An innovative method for the efficient and selective extraction of Co, Ni, Cu, and Mn from oceanic cobalt-rich crusts by ammonium sulfate roasting: Behavior, roasting kinetics and mechanism / Minerals Engineering, England, Vol 207, / 1872-9444

This research was funded by the Science Committee of the Ministry of Science and Higher Education of the Republic of Kazakhstan (grant No. 19680477).
conference
Proceedings of 24th International Multidisciplinary Scientific GeoConference SGEM 2024
24th International Multidisciplinary Scientific GeoConference SGEM 2024, 27 - 30 November, 2024
Proceedings Paper
STEF92 Technology
International Multidisciplinary Scientific GeoConference Surveying Geology and Mining Ecology Management, SGEM
SWS Scholarly Society; Acad Sci Czech Republ; Latvian Acad Sci; Polish Acad Sci; Russian Acad Sci; Serbian Acad Sci and Arts; Natl Acad Sci Ukraine; Natl Acad Sci Armenia; Sci Council Japan; European Acad Sci, Arts and Letters; Acad Fine Arts Zagreb Croatia; Croatian Acad Sci and Arts; Acad Sci Moldova; Montenegrin Acad Sci and Arts; Georgian Acad Sci; Acad Fine Arts and Design Bratislava; Russian Acad Arts; Turkish Acad Sci.
151-158
27 - 30 November, 2024
website
10113
thermodynamic analysis, roasting, nickel sulfide, cobalt sulfide, wastes.

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