Peer-reviewed articles 17,970 +



Title: GREEN FACTORY DESIGN WITH SMART MULTI LAYER

GREEN FACTORY DESIGN WITH SMART MULTI LAYER
Christoph Muller; Markus Schneide
10.5593/sgem2024v/6.2
1314-2704
English
24
6.2
•    Prof. DSc. Oleksandr Trofymchuk, UKRAINE 
•    Prof. Dr. hab. oec. Baiba Rivza, LATVIA
Even today, factories and production systems are primarily planned using established methods from lean production, developed in the 1990s, which only partially address sustainability. Industrial production significantly impacts climate change; in Germany, for instance, 70% (9.1 million TJ) of the primary energy requirement of 13 million TJ comes from industry, and around 28% of annual new land use is attributed to industrial expansion and new construction.
This situation is no longer viable, given the European Commission’s energy efficiency targets for 2030 and the roadmap to achieve no net land take by 2050. Additionally, traditional planning methods struggle to tackle pressing challenges such as a shortage of skilled workers, the need for greater flexibility, and increasing productivity. Therefore, new design principles are essential to harness this potential and create sustainable factories for the future.
The authors aim to demonstrate that enhancing energy and area productivity is crucial for a holistic improvement in sustainability and to identify additional design principles stemming from this focus. This includes extending factory planning into a third axis, emphasizing the strict separation of human-manual and automated subsystems, as well as distinguishing value-adding from supporting activities. These principles have been implemented in the innovation factory at TZ PULS as a proof-of-concept, exemplifying a sustainable production system of the future.
The proposed Smart Multi Layer Production System addresses key contemporary challenges and significantly reduces energy and land consumption. This approach presents a unique opportunity to align social, economic and ecological goals, establishing foundational design principles for sustainable and green factories
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conference
Proceedings of 24th International Multidisciplinary Scientific GeoConference SGEM 2024
24th International Multidisciplinary Scientific GeoConference SGEM 2024, 27 - 30 November, 2024
Proceedings Paper
STEF92 Technology
International Multidisciplinary Scientific GeoConference Surveying Geology and Mining Ecology Management, SGEM
SWS Scholarly Society; Acad Sci Czech Republ; Latvian Acad Sci; Polish Acad Sci; Russian Acad Sci; Serbian Acad Sci and Arts; Natl Acad Sci Ukraine; Natl Acad Sci Armenia; Sci Council Japan; European Acad Sci, Arts and Letters; Acad Fine Arts Zagreb Croatia; Croatian Acad Sci and Arts; Acad Sci Moldova; Montenegrin Acad Sci and Arts; Georgian Acad Sci; Acad Fine Arts and Design Bratislava; Russian Acad Arts; Turkish Acad Sci.
307-314
27 - 30 November, 2024
website
10189
Green Design Principles, Green Factory, Smart Factory, Area Productivity, Land Consumption, Lean Production

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