Peer-reviewed articles 17,970 +



Title: DEVELOPMENT OF A COMBINED SPUD BIT FOR DRILLING TECHNOLOGICAL WELLS IN KAZAKHSTAN

DEVELOPMENT OF A COMBINED SPUD BIT FOR DRILLING TECHNOLOGICAL WELLS IN KAZAKHSTAN
Boranbay Ratov; Boris Fedorov; Volodymyr Khomenko; Aidar Kuttybayev; Manshuk Sarbopeyeva
10.5593/sgem2024/1.1
1314-2704
English
24
1.1
•    Prof. DSc. Oleksandr Trofymchuk, UKRAINE 
•    Prof. Dr. hab. oec. Baiba Rivza, LATVIA
The development of efficient drilling tools tailored to the unique geological conditions of Kazakhstan's drilling sites is paramount for optimizing well construction operations. This study focuses on the design, fabrication, and evaluation of a combined spud bit specifically engineered for drilling technological wells in Kazakhstan. The combined spud bit integrates both polycrystalline diamond compact (PDC) and carbide cutters within a single robust structure to enhance drilling performance across a diverse range of rock formations.
It is an annular housing with stepped weapons, and a pilot is attached to the lower end of the housing, at the end of which alternating weapons are placed: a carbide cutter-PDC cutter. Mixed stepped blades equipped with weapons are welded onto the side surface of the annular pilot with their transverse direction towards the face.
The main design solution is to raise the blades of carbide cutters above the edges of the blades of PDC cutters, i.e. the former are located closer to the face than the latter. This makes it possible to work out initially carbide cutters when the face is destroyed. In addition, the latter are located further from the axis of rotation of the tool and will have greater wear resistance. As drilling progresses, the height of the carbide cutter edges decreases and, finally, their height becomes equal to the height of the PDC cutter edges. As a result, the speed of deepening the well to the design depth increases sharply.
The findings of this study contribute valuable insights into the development of advanced drilling technologies tailored to Kazakhstan's geological challenges, with implications for improved well construction practices and resource extraction efficiency
[1] Akhundov F.A., Sarbopeeva M.D., Bayamirova R.U., Togasheva A.R., Zholbasarova A.T. On the issue of preparing the wellbore for its fastening. News of the National Academy of Sciences of the Republic of Kazakhstan, Series of Geology and Technical Sciences, 3(459), pp 22–35, 2023. https://doi.org/10.32014/2023.2518-170x.296
[2] Ismailova J., Abdukarimov A., Delikesheva D., Mombekov B., Ismailov A. Application of fusion property estimation within the multisolid wax prediction model on Kazakhstani crude. Heat Transfer, 53(2), pp 533–557, 2023. https://doi.org/10.1002/htj.22960
[3] Rakhmanova S.N., Umirova G.K., Ablessenova Z.N. Study of the greater Karatau’s south-west by range of geophysical surveys in search of the crust-karst type polymetallic mineralization. News of the National Academy of Sciences of the Republic of Kazakhstan, Series of Geology and Technical Sciences, 1, pp 76–82, 2022 https://doi.org/10.32014/2518-170X.252
[4] Togasheva A.R., Bayamirova R.Y., Zholbassarova A.T., Sarbopeeva M.D., Arshidinova M.T. Pilot field tests of shock-wave treatment of wells at the fields of JSC «Ozenmunaigas». International Multidisciplinary Scientific GeoConference SGEM, 2023. https://doi.org/10.5593/sgem2023/1.1/s06.86
[5] Umirova G. K., Ahatkyzy D. Some features of structural interpretation of CDP 3D seismic data under conditions of the Bezymyannoye field. News of the National Academy of Sciences of the Republic of Kazakhstan, Series of Geology and Technical Sciences, 6(456), pp 233–246, 2022. https://doi.org/10.32014/2518-170X.252
[6] Dreus A., Kozhevnikov A., Lysenko K., Sudakov A. Investigation of heating of the drilling bits and definition of the energy efficient drilling modes. Eastern-European Journal of Enterprise Technologies, 3(7(81)), 41, 2016. https://doi.org/10.15587/1729-4061.2016.71995
[7] Mazen A.Z., Mujtaba I.M., Hassanpour A., Rahmanian N. Mathematical modelling of performance and wear prediction of PDC drill bits: Impact of bit profile, bit hydraulic, and rock strength. Journal of Petroleum Science and Engineering, 188, 106849, 2020. https://doi.org/10.1016/j.petrol.2019.106849.
[8] Koroviaka Ye.A., Ihnatov A.O., Pavlychenko A.V., Valouch K., Rastsvietaiev V.O., Matyash O.V., Mekshun M.R., Shypunov S.O. Studying the performance features of drilling rock destruction and technological tools. Journal of Superhard Materials, 45(6), pp 466-476, 2023. https://doi.org/10.3103/S1063457623060059
[9] He M., Li N., Zhu J., Chen Y. Advanced prediction for field strength parameters of rock using drilling operational data from impregnated diamond bit. Journal of Petroleum Science and Engineering, 187, 106847–106847, 2020. https://doi.org/10.1016/j.petrol.2019.106847
[10] Sun W., Gao H., Tan S., Wang Z., Duan L. Wear detection of WC-Cu based impregnated diamond bit matrix based on SEM image and deep learning. International Journal of Refractory Metals and Hard Materials, 98, 105530, 2021. https://doi.org/10.1016/j.ijrmhm.2021.105530
[11] Vynohradova O.P., Zakora A.P., Shul’zhenko A.A., Gargin V.G., Sokolov A.N., Efrosinin D.V., Zakora I.A. Comparative evaluation of the performance of drill bits with a diamond-containing matrix and inserts made of diamond-containing composites. Journal of Superhard Materials, 44(1), pp 57–61, 2022. https://doi.org/10.3103/s1063457622010099
[12] Maystrenko A.L., Bondarenko M.O., Antonyuk V.S., Petasyuk G.A., Vinogradova O.P., Vasylchuk O.S., Zakora A.P., Zakutevsky O.I., Oleinyk N.O. Wear intensity of the functional components made of diamond-containing composite materials during the operation of tools in the process of Rock Destruction. Journal of Superhard Materials, 45(3), pp 208–216, 2023. https://doi.org/10.3103/s1063457623030164
[13] Ratov B.T., Fedorov B. V, Khomenko V. L, Baiboz A. R, Korgasbekov D. R. Some features of drilling technology with PDC bits. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, 3, pp 13–18, 2020. https://doi.org/10.33271/nvngu/2020-3/013
[14] Biletsky M.T., Kozhevnykov A.A., Ratov B.T., Khomenko V.L. Dependence of the drilling speed on the frictional forces on the cutters of the rock-cutting tool. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, 1, pp 21–27, 2019. https://doi.org/10.29202/nvngu/2019-1/22
[15] Ihnatov A.O., Koroviaka Y.A., Haddad J., Tershak B.A., Kaliuzhna T.M., Yavorska V.V. Experimental and theoretical studies on the operating parameters of hydromechanical drilling. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, (1), pp 20-27, 2022. https://doi.org/10.33271/nvngu/2022-1/020
[16] Maksymovych O., Lazorko A., Sudakov A., Hnatiuk O., Mazurak A., Dmitriiev O. Stress concentration in bounded compositeplates with carbon reinforcement. Actual Challenges in Materials Science and Processing Technologies II. Advanced Materials Research. 1045, pp 147-156, 2021. https://doi.org/10.4028/www.scientific.net/MSF.1045.147
[17] Dong G., Chen P., Wang X., Fu J., Yang, Y. Modelling and mechanical characteristics of PDC cutter-rock interaction by combining mixed fragmentation modes with dynamic rock strength. Petroleum, 2023. http://dx.doi.org/10.2118/205342-PA
[18] Borash A.R., Nurshakhanova L.K., Arshidinova M.T., Kenzhegaliyeva ZH.M., Zhanggirkhanova A.A. Improving the efficiency of PDC bits in oil and gas drilling. International Multidisciplinary Scientific GeoConference SGEM, 2023. https://doi.org/10.5593/sgem2023/1.1/s06.84
[19] Dong G., Yuan H., Chen Y., Fu J., Rong Z., Luo S., Han Q. The dynamic characteristics of PDC cutter-rock interaction considering mixed fragmentation mode and dynamic rock strength. In Rock Dynamics: Progress and Prospect, Volume 2: Proceedings of the Fourth International Conference on Rock Dynamics And Applications, p. 395, 2023. CRC Press. https://doi.org/10.1201/9781003359159-70
[20] Ratov B.T., Mechnik V.A., Rucki M., Gevorkyan E.S., Bondarenko N.A., Kolodnitskyi V.M., Chishkala V.A., Kudaikulova G.A., Muzaparova A.B., Korostyshevskyi D.L. Cdiamond–(WC–Co)–ZrO2 Composite materials with improved mechanical and adhesive properties. Journal of Superhard Materials, 45(2), pp 103–117, 2023. https://doi.org/10.3103/s1063457623020107
The study was supported by the Science Committee of the Ministry of Science and Higher Education of the Republic of Kazakhstan (grant No. AP14869271).
conference
Proceedings of 24th International Multidisciplinary Scientific GeoConference SGEM 2024
24th International Multidisciplinary Scientific GeoConference SGEM 2024, 1 - 7 July, 2024
Proceedings Paper
STEF92 Technology
International Multidisciplinary Scientific GeoConference Surveying Geology and Mining Ecology Management, SGEM
SWS Scholarly Society; Acad Sci Czech Republ; Latvian Acad Sci; Polish Acad Sci; Russian Acad Sci; Serbian Acad Sci and Arts; Natl Acad Sci Ukraine; Natl Acad Sci Armenia; Sci Council Japan; European Acad Sci, Arts and Letters; Acad Fine Arts Zagreb Croatia; Croatian Acad Sci and Arts; Acad Sci Moldova; Montenegrin Acad Sci and Arts; Georgian Acad Sci; Acad Fine Arts and Design Bratislava; Russian Acad Arts; Turkish Acad Sci.
565-574
1 - 7 July, 2024
website
9899
spud bit, PDC drill bit, combined drill bit, annular pilot

25th SGEM International Conference on Earth & Planetary Sciences


International GeoConference SGEM2025
27 June - 6 July, 2025 / Albena, Bulgaria

Read More
   

SGEM Vienna GREEN "Green Science for Green Life"


Extended Scientific Sessions SGEM Vienna GREEN
3 -6 December, 2025 / Vienna, Austria

Read More
   

A scientific platform for Art-Inspired Scientists!


The Magical World Where Science meets Art
Vienna, Austria

Read More