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FINITE ELEMENT METHODS TO EVALUATE FATIGUE LIFE FOR HYDROPOWER PLANT MAINTENANCE

Assoc. Prof. Constantin DRAGOI, Assoc. Prof. Vlad Florin PIRAIANU, PhD. Petru-Cristinel IRIMIA, PhD. Calin Husar, PhD. Mihai GROVU

First published: 2017-06-20https://doi.org/10.5593/sgem2017/42/s17.036View metrics

Abstract

Fatigue damage is determined from time signals of loading, usually in the form of stress or strain. However, there are many design scenarios when the loading, or fatigue damage process, cannot easily be defined using time signals. In these cases the design/operation engineer usually has to use a test based approach to evaluate the fatigue life of the structure or the component. Alternatively, a frequency based fatigue calculation can be used where the loading and response are represented using Power Spectral Density (PSD) functions. There are also many situations where structures from the hydropower plants equipment are subjected to a random form of loading coming from the hydraulic shocks (during sudden closing of the intake valves or fast opening to take the unit to the requested power when the grid is requesting in order to keep the safety in operation and supply), electrical power fluctuation with a strong and fast variation of frequency to the grid and therefore a powerful response from the speed governor (for grid safety purposes), etc. All of these situations can be analyzed using new and modern techniques of fatigue life estimation that can now be incorporated into the Finite Elements Analysis (FEA) environment, enabling fatigue life calculations to be done at a computer model level. The aim of proposed paper is to develop a reliable and accurate methodology to evaluate the fatigue life of the turbine shaft based on operational data.

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Publication details

Title
FINITE ELEMENT METHODS TO EVALUATE FATIGUE LIFE FOR HYDROPOWER PLANT MAINTENANCE
Authors
Assoc. Prof. Constantin DRAGOI, Assoc. Prof. Vlad Florin PIRAIANU, PhD. Petru-Cristinel IRIMIA, PhD. Calin Husar, PhD. Mihai GROVU
Proceedings
SGEM International Multidisciplinary Scientific GeoConference EXPO Proceedings; 17th International Multidisciplinary Scientific GeoConference SGEM2017, Energy and Clean Technologies
Publisher
STEF92 Technology
Year
2017
Pages
285-292
SWS Citekey
Dragoi201717285292
ISSN
1314-2704
ISBN
978-619-7408-07-2
Language
en
Publication type
Conference Paper
Keywords
References9
  1. Dejan Momcilovic, Zoran Odanovic, Radivoje Mitrovic, Ivana Atanasovska, Tomaz Vuherer: Failure analysis of hydraulic turbine shaft, Engineering Failure Analysis 20 (2012) 54–66, Elsevier

  2. Urquiza G., Garcia J.C., Gonzales J.G., Castro L., Rodriguez J.A., Basurto-Pensado M.A., Mendoza O.F., Failure analysis of a hydraulic Kaplan turbine shaft, Engineering Failure Analysis, volume 41, June 2014, pp. 108-117

  3. Constantin Dragoi, Vlad Florin Piraianu, Calin Husar, Mihail Grovu – Lifetime Evaluation of Hydropower Plants Mechanical Equipment for Predictive Maintenance, 16th International Multidisciplinary Scientific GeoConferences SGEM 2016, 28 June – 7 July, Albena, Bulgaria

  4. Constantin Dragoi, Vlad Florin Piraianu, Cristi Irimia, Lifetime evaluation of the mechanical elements for hydraulic turbines by numerical simulation, Industrial Simulation Conference 2013, Proceedings, 22-24 Mai 2013, Ghent, Belgium

  5. Puolakka O., Keto-Tokoi J., Matusiak J., Unsteady load on an oscillating Kaplan turbine runner, Engineering Failure Analysis, volume 44, September 2014, pp. 136-147;

  6. Mihail Grovu, Cristi Irimia, Ioan Calin Rosca, Calin Husar, Maria Violeta Guiman: Simulation Environment for Fatigue Analysis of Car Wheel Rim under Radial Fatigue Test, International Congress of Automotive and Transport Engineering, CONAT Brasov, Romania, October 26-29, 2016

  7. Horia Abaitancei, Sebastian Radu, Cristi Irimia, Mihail Grovu and Calin Husar: Stress analysis of the contact between driving roller and excentric cam for a hydraulic sonic motor, European Automotive Congress, EAEC-ESFA Bucharest, 25-27 November 2015

  8. https://en.wikipedia.org/wiki/Fatigue_(material)

  9. Bruce Boardman, Fatigue Resistance of Steels, ASM Handbook, Volume 1: Properties and Selection: Irons, Steels, and High-Performance Alloys, ASM Handbook Committee, p 673-688

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