Scholarly record
UPCYCLING OF RESIDUE FROM PLASMA GASIFICATION OF WASTE IN THE FORM OF SUPPLEMENTARY CEMENTITOUS MATERIAL
Abstract
Human activities on a global scale are increasingly generating substantial quantities of solid waste. Consequently, in recent years, there has been a significant worldwide initiative to reduce waste production and reuse existing waste, including non-recyclable plastics, industrial waste, sewage sludge, hazardous waste, municipal waste, among others. To ensure environmental quality, further treatment of waste is essential to prevent its accumulation in landfills. For waste materials that cannot be recycled or for which recycling is economically unfeasible, such as municipal solid waste, it is imperative to develop innovative, non-hazardous treatment methods. Plasma gasification and vitrification offer a potential method for managing different types of waste materials. Plasma technology decomposes waste at the molecular level. The products derived from the plasma gasification process include synthesis gas and plasma gasification slag (PGS), which constituted the focus of the research presented. The aim of the research was to upcycle PGS as supplementary cementitious material. The slag underwent milling to achieve a fineness comparable to that of Portland cement (PC) and was utilized as a partial substitute for PC in the formulation of construction mortars. The substitution ratios implemented were 5 %, 10 %, and 15 % by cement mass. For PGS, there was an analysis carried out on its particle size distribution, Blaine fineness, and chemical composition. For the hardened mortars, fundamental physical and mechanical properties were assessed. Based on the strength activity index, PGS slag was categorized as a pozzolanic active material, exhibiting the potential to partially substitute PC in the formulation of construction mortars, thereby producing them with reduced environmental impact and carbon footprint. In addition, the heavy metals (HMs) present in PGS were safely immobilized in the blended mortars studied. The integration of hazardous waste disposal through plasma gasification, coupled with the subsequent upcycling of the resulting plasma gasification slag (PGS), thus constitutes an advanced and eco-efficient technology for circular waste management.
Publication Impact Profile
Publication details
References15
Poudyal, L., Adhikari, K., Environmentally sustainability in cement industry: An integrated approach for green and economical cement production, Resources, Environment and Sustainability, vol. 4, 100-124, 2021. DOI: 10.1016/j.resenv.2021.100024
Khalil, E.A., AbouZeid, M.N., Computation of the environmental performance of ready-mix concrete for reducing CO2 emissions: A case study in Egypt, Energy Reports, vol. 9, 144-148, 2023. DOI: 10.1016/j.egyr.2023.09.125
Khalil, E., AbouZeid, M., A global assessment tool for cement plants improvement measures for the reduction of CO2 emissions, Results in Engineering, vol. 26, 104767, 2025. DOI: 10.1016/j.rineng.2025.104767
Costa, F.N., Ribeiro, D., Reduction in CO2 emissions during production of cement, with partial replacement of traditional raw materials by civil construction waste (CCW), Journal of Cleaner Production, vol. 276, 276-282, 2020. DOI: 10.1016/j.jclepro.2020.123302
Miller, S.A., Habert, G., Myers, R.J., Harvey, J.T., Achieving net zero greenhouse gas emissions in the cement industry via value chain mitigation strategies, One Earth 4, 1398-1411, 2021. DOI: 10.1016/j.oneear.2021.09.011
Pavlik, Z., Zaleska, M., Pavlikova, M., Pivak, A., Nabelkova, J., Lauermannova, A.-M., Jankovsky, O., Jirickova, A., Pilar, L., Sedmidubsky, D., Eco-friendly construction mortars for heavy metals immobilization � Effect of partial PC replacement by lignite-based fly ash and prolonged high humidity curing on physical and chemical parameters, Journal of Building Engineering, vol. 97, 110919 (2024). DOI: 10.1016/j.jobe.2024.110919
Gu, H,, Yang, Z., Tao, Y., Zhang, Y., Huang, W., Jiang, W., The influence of SCMs on the pore structure evolution and carbonation of cement pastes under early carbonization, Construction and Building Materials, vol. 465, 140194, 2025. DOI: 10.1016/j.conbuildmat.2025.140194
Tembhurkar, S., Madurwar, M., Raut, S.P., Giri, J., Shaik, M.R., Investigating the performance and durability of high mechanical milling nano pulverised refused SCMs, Case Studies in Construction Materials, col. 21, e03818, 2024. DOI: 10.1016/j.cscm.2024.e03818
Cao, L., Cao, P., Wang, Z., Tan, Z., Shi, F., Wang, J., Liu, S., Application of SCMs and seawater to cement-bonded calcareous sand: Macro performance, micro mechanism, and strength prediction, Construction and Building Materials, vol. 419, 135560, 2024. DOI: 10.1016/j.conbuildmat.2024.135560
Zaleska, M., Pavlikova, M., Keppert, M., Lauermannova, A.-M., Jankovsky, O., Lojka, M., Jirickova, A., Lagod, G., Pavlik, Z., Thermally treated coal mining waste as a supplementary cementitious material � Case study from Bogdanka mine, Poland, Journal of Building Engineering, vol. 68, 106036, 2023. DOI: 10.1016/j.jobe.2023.106036
Sanlisoy, A., Carpinlioglu, A review on plasma gasification for solid waste disposal International Journal of Hydrogen Energy, vol. 42, 1621-1365, 2017. DOI: 10.1016/j.ijhydene.2016.06.008
Nemmour, A., Inayat, A., Janajreh, I., Ghenai, C., Syngas production from municipal solid waste plasma gasification: A simulation and optimization study, Fuel, vol. 349, 128698, 2023. DOI: 10.1016/j.fuel.2023.128698
Agon, N., Hrabovsky, M., Chumak, O., Hlina, M., Kopecky, V., Maslani, A., Bosmans, A., Helsen, L. Skoblja, S., Van Oost, G., Vierendeels, J., Plasma gasification of refuse derived fuel in a single-stage system using different gasifying agents, Waste Management, vol. 47, 246-255, 2016. DOI: 10.1016/j.wasman.2015.07.014
EN 1015-11 Methods of Test for Mortar for Masonry - Part 11: Determination of Flexural and Compressive Strength of Hardened Mortar, CEN, 2019.
ASTM C618. Standard specification for coal fly ash and raw or calcined natural pozzolan for use in concrete. American society for testing and materials. West Conshohocken, PA, USA: ASTM International; 2003
View or Download full articleAccess options
SWS access login
Login as SWS Scientific CommitteeLogin as SWS Scientific PartnerLogin as SWS AuthorAuthors and approved SWS contributors will read and export their own linked papers after identity matching by SWS profile, email and SGEM GlobalID.
For librarian assistance: [email protected]
Purchase Instant Access
- Article can be downloaded after successful payment.
- Article may be used according to SWS library access terms.
- Article cannot be redistributed.
