Scholarly record
EFFECT OF THE PROCESS PARAMETERS ON THE KERF WIDTH IN ABRASIVE WATERJET CUTTING
Abstract
Abrasive waterjet machining (AWJ) with its wide ranging applications, offers a variety of advantages. It is very effective in machining materials which are hard to machine such as steel, composites and stones etc. The efficiency of the cutting process depends on several factors (e.g. hydraulic, nozzle and cutting). Kerf geometry, depth of cut, surface roughness and material removal rate are often used as target parameters. Although, several researchers studied the influence of process parameters on different materials in terms of defining the cutting performances of AWJ, the studies of AWJ parameters in cutting of rock are still desirable. Kerf width is often used to reflect the width of the cut produced by abrasive waterjet cutting. It is an important parameter that is inherent to AWJ. In this study, effect of the process parameters on the kerf widths of two granites was analyzed. Experimental studies were conducted on the basis of Taguchi orthogonal design and effect of process parameters are assessed through mean of means responses. As a result of the study, increasing of traverse speed decreases the kerf widths, whereas increasing of abrasive flow rate and standoff distance increase the kerf widths of both granites. Additionally, Increasing of water pressure doesn’t have a discernible effect on kerf widths. Moreover, fine grain abrasive size creates wider kerfs than coarse abrasive size.
Publication details
References17
Kovacevic, R., Mohan, R. & Zhang, M.Y. Cutting force dynamics as a tool for surface profile monitoring in AWJ, Transaction of the ASME, Journal of Engineering for Industry, vol. 1 17, pp. 340-350, 1995.
Parikh, J.P. & Lam, S.S. Parameter estimation for abrasive water jet machining process using neural networks, International Journal of Advanced Manufacturing Technology, vol. 40, pp. 497-502, 2009.
Hashish, M., & Du Plessis, P.M. Prediction equations relating high velocity jet cutting performance to standoff distance and multipasses, Journal of Engineering Industry, vol. 101, pp. 31 1-318, 1979.
Hashish, M. Characteristics of surfaces machined with abrasive waterjets, Journal of Engineering Materials Technology, vol. 1 13, pp. 54-362, 1991.
Hunt, CD., Burnham, CD. & Kim, J.T. Surface finish characterisation in machining advanced ceramics by abrasive waterjet, Proceedings of the American Waterjet Conference, 1987, pp. 169-174.
Ansari, I.A. & Hashish, M. Effect of abrasive waterjet parameters on volume removal trends in turning, ASME Journal of Engineering for Industry, vol. 117/issue 4, pp. 475^184, 1995.
Radu, M. S., Dolea, G. & Toma, G. Hard and Decorative Stones Processing with High Pressure Water Jets, The International Conference of the Carpathian EuroRegion Specialists in Industrial Systems, 6th Edition, Romania, 2006.
Atanov, G. The impulsive water jetter is qualitatively new machine for rock breaking, 6th American Water Jet Conference, Houston-Texas, USA, 1991, pp. 103-120.
Bortolussi, A., Ciccu, R., Kim, M.W., Manca, P.P. & Massacci, G. Jet power Optimization in granite kerfing Using oscillation nozzles, 6th American Water Jet Conference, Houston-Texas, USA, 1991, pp. 71-85.
Rajesh, N. & Babu, R.N. Empirical modelling of waterjet peening of 6063 -T6 Aluminium Alloy, Journal of Indian Institute of Technology, pp.22-26, 2005.
Duflou, J.R, Kruth, J.P & Bohez, EL. Contour Cutting of Pre-formed Parts with Abrasive Waterjet Using 3 -axis Nozzle Control, Journal of Materials Processing Technology, vol. 115, pp. 38-43, 2001.
Wang, J. A machinability study of polymer matrix composites using abrasive waterjet cutting technology, Journal of Materials Processing Technology, vol. 94/issuel,pp. 30-35, 1999.
Gudimetla, P., Wang, J.& Wong, W. Kerf formation analysis in the abrasive waterjet cutting of industrial Ceramics, Journal of Materials Processing Technology, vol. 1 28, pp. 1 23-1 29, 2002.
Freist, ?., Haferkamp, H., Laurinat, ?., et al. Abrasive jet machining of ceramic products, Proceedings of the 5th American Water Jet Conference, Toronto, Canada, 1989, pp. 165-175.
Konig, W. & Wulf, C. The influence of the cutting parameters on jet forces and the geometry of the kerf, The 7th International Symposium on Jet Cutting Technology, Ottawa, Canada, 1984, pp. 179-191.
Wang, J. & Wong, W.C.K. A study of abrasive waterjet cutting of metallic coated sheet steels, International Journal of Machine Tools and Manufacture, vol. 39/issue 6, 855-870, 1999.
Liu, H. A study of the cutting performance in abrasive waterjet contouring of alumina ceramics and associated jet dynamic characteristics, PhD. Thesis, School of Mechanical, Manufacturing and Medical Engineering, Queensland University of Technology, Australia, pp. 269, 2004.
View or Download full articleAccess options
SWS access login
Login as SWS Scientific CommitteeLogin as SWS Scientific PartnerLogin as SWS AuthorAuthors and approved SWS contributors will read and export their own linked papers after identity matching by SWS profile, email and SGEM GlobalID.
For librarian assistance: [email protected]
Purchase Instant Access
- Article can be downloaded after successful payment.
- Article may be used according to SWS library access terms.
- Article cannot be redistributed.
