Scholarly record
RECOVERY OF NICKEL FROM REVERBERATORY FURNACE SLAG BY SULFURIZATION AND FLOTATION
Abstract
Due to depletion of high-grade ores, high cost of mining and environmental issues, many mines have reverted to retreatment of slags. The recovery of Nickel from reverberatory furnace slag using sulfurization and flotation was studied. Critical parameters such as sulfurization temperature, sulfurization agent (Gypsum containing 86.87% CaSO4) dosage and time were investigated for the sulfurization process and effect of collector type and dosage, pH, particle size and flotation time for the flotation process. It was found that the slag contained 0.37% Cu and 0.19 % Ni as Copper oxide and Nickel oxide and other mineral phases such as fayalite, cuprospinnel and pentlandite. Optimum conditions for sulfurization were addition 20g of gypsum, 8g of Coke at a temperature of 950 ? under inert environment (argon) in a tube furnace for one hour. All of the Nickel oxide was sulfurized to Nickel sulfide and Millerite. 88.3 % Nickel was recovered after flotation under optimum conditions of 0.20g/t Potassium amyl xanthate (PAX), 5 drops of Dowfroth 200, 80% passing 75 microns at a pH of 7 in a micro flotation cell. The recovery of Nickel sulphide was very much dependent on collector dosage.
Publication Impact Profile
Publication details
References10
Andrews, L., "Base metal losses to furnace slag during processing of platinum-bearing concentrates," Doctoral dissertation, University of Pretoria., 2008.
Herreros, O., Quiroz, R., Manzano, E., Bou, C., Vinals, J.,, "Copper extraction from reverberatory and flash furnace slags by chlorine leaching.," Hydrometallurgy, vol. 49, no. 1-2, pp. 87-101., 1998.
Simeonov, S.R., Sridhar, R., Toguri, J.M., "Relationship between slag sulfur content and slag metal losses in non-ferrous pyrometallurgy.," Canadian metallurgical quarterly, vol. 35, no. 5, pp. 463-467, 1996.
Gbor, P.K., Mokri, V., Jia, C.Q., "Characterization of smelter slags.," Journal of Environmental Science & Health Part A, vol. 35, no. 2, pp. 147-167, 2000.
Shen, H., Forssberg, E.,, "An overview of recovery of metals from slags.," Waste management, vol. 23, no. 10, pp. 933-949, 2003..
Nagamori, M., Mackey, P.J., "Thermodynamics of copper matte converting: Part I. Fundamentals of the noranda process.," Metallurgical Transactions B, vol. 9, no. 2, pp. 255-265, 1978..
Tsymbulov, L.B., Tsemekhman, L.S., "Solubility of carbon in sulfide melts of the system Fe-Ni-S.," Russian journal of applied chemistry, vol. 74, no. 6, pp. 925-929, 2001.
Masiya, T.T. and Nheta, W., "Flotation of nickel-copper sulphide ore: optimisation of process parameters using Taguchi method.," in Proceedings of the International Conference on Mining, Material and Metallurgical Engineering., Prague, 2014.
Kalenga, M., Nheta, W., "Use of waste gypsum from hydrometallurgical plant for the recovery of nickel from a Nickel slag by sulfurization.," in Proceedings of Materials Science and Technology (MS&T), Columbus OH, USA, 2018.
Harris, C.T., Peacey, J.G., Pickles, C.A., "Selective sulphidation and flotation of nickel from a nickeliferous laterite ore.," Minerals Engineering, vol. 54, pp. 21-31, 2013.
View or Download full articleAccess options
SWS access login
Login as SWS Scientific CommitteeLogin as SWS Scientific PartnerLogin as SWS AuthorAuthors and approved SWS contributors will read and export their own linked papers after identity matching by SWS profile, email and SGEM GlobalID.
For librarian assistance: [email protected]
Purchase Instant Access
- Article can be downloaded after successful payment.
- Article may be used according to SWS library access terms.
- Article cannot be redistributed.


