Scholarly record
RECYCLING OF FOUNDRY SAND WASTES IN SELF-COMPACTING MORTARS: USE AS FINE AGGREGATES
Abstract
The foundry sand wastes (FSW) are likely to constitute as raw material for the manufacture of cement mortars or concretes at a low cost. For this reason, present work has main objective to use the foundry sand wastes in self-compacting mortar as a fine aggregate (by a partial sand substitution). An experimental tests were carried out to evaluate fresh (slump test) and hardened (bulk density, compressive and flexural strength and elastic modulus) properties of SCMs based on FSW. The Natural Sand (NS) is substituted by FSW at dosages (0%, 10%, 30% and 50% wt.). The results show that fluidity was slightly decreased and was corrected by addition a few quantity of superplasticizer. However, the measurements of mechanical properties show that compressive strength of mortars has been significantly improved at short and long term. It follows that it is possible to use this waste type up to 30% of FWS as sand without disrupting the main characteristics of self-compacting mortars, namely fluidity and mechanical performances. A decrease in the mortar fluidity of mortar with 30% FWS, that can be improved by adding a few quantity of superplasticizer. The best variant of mortars that yielded good results is 30% of foundry sand.
Publication Impact Profile
Publication details
References20
M.U. Farooq, T. Ahmed, U. Akmal and N. Khurram , 2014, Utilization of non-ferrous recycled foundry sand as a partial replacement of fine aggregate in concrete”, Sci.Int.(Lahore), 26(40) pp.1527-1431
D. Amitkumar, A. Pamnani, Alefiya I. Kachwala, 2015, Foundry Sand: Utilization as a partial replacement of fine aggregate for establishing sustainable concrete”, International Journal of Engineering Sciences & Research Technology, 4(1), January, pp. 308–311.
J. M. Khatib, S. Baig, A. Bougara, and C. Booth, Foundry sand utilization in concrete production, Second International Conference on Sustainable Construction Materials and Technologies, June 28-June 30, 2010.
E. P. Salokhe, D.B. Desai, 2014, Application of foundry waste sand in manufacture of concrete, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), pp. 43-48.
T. Sen and U. Mishra, Usage of industrial waste products in village road construction, International Journal of Environmental Science and Development, 1(2), June 2010, pp. 122-126.
J. P. de Koff, B. D. Lee and R. S. Dungan, Amelioration of physical strength in waste foundry Green sands for reuse as a soil amendment, Journal of Environmental Quality, 37, November–December 2008, pp. 2332-2338.
M B Mgangira, Laboratory assessment of the influence of the proportion of waste foundry sand on the geotechnical engineering properties of clayey soils, Journal Of The South African Institution Of Civil Engineering, Vol 48 No1, March 2006, 2–7.
Naik, T.R., Patel V.M., Parikh D.M., Tharaniyil M.P., Application of foundry by-product materials in manufacture of concrete and masonry products. ACI Materials Journal, January-February 1996.
G. Singh and R. Siddique, Effect of waste foundry sand (WFS) as partial replacement of sand on the strength, ultrasonic pulse velocity and permeability of concrete, Journal of Construction and Building Materials 26 (2012), 416-422.
S. Monosi, D. Sani and F. Tittarelli., Used foundry sand in cement mortars and concrete production, The Open Waste Management Journal, 2010, 3, 18-25
D. Lawrence and m. Mavroulidou, Properties of concrete containing foundry sand, Proceedings of the 11th International Conference on Environmental Science and Technology, Chania, Crete, Greece, 3-5 September 2009, A704- A712.
S. Fiore, M.C. Zanetti, Foundry wastes reuse and recycling in concrete production, American Journal of environmental Sciences, 3 (3), 2007, 135-142.
J.M Khatib, B. Baig, B. Menadi and S. Kenai, Waste foundry sand usage in concrete, INVACO2: International Seminar, Innovation & Valorization In Civil Engineering & Construction Materials, N° : 1P-137, University of Wolverhampton, England, United Kingdom, November 23-25,2011, 1-5.
W.R.L. Da Silva, E. Tochetto, L. R. Prudencio and A.L. Oliveira, Influence of foundry sand residues on the fresh and hardened properties of mortars produced with portland cement, IBRACON Structures and Materials Journal, vol.4, No.4, October 2011, 642-662.
A. Schwartzentruber, C. Catherine, Method of the concrete equivalent mortar (CEM) - A new tool to design concrete containing admixture, Materials and Structures. 2000; 33(8): 475-482
B. Safi, M. Saidi , A. Daoui , A. Bellal , A. Mechekak , K. Toumi,” The use of seashells as a fine aggregate (by sand substitution) in self-compacting mortar (SCM)’’ Science Direct , Construction and Building Materials 78 (2015) 430–438
EFNARC, Specification and guidelines for self-compacting concrete. Feb. (2002), pp 29–35. Free pdf copy downloadable from http://www.efnarc.org
ASTM C348 – 08, Standard Test Method for Flexural Strength of Hydraulic-Cement Mortars, which appears in the Annual Book of ASTM Standards Vol 04.01
ASTM C349 – 08, Standard Test Method for Compressive Strength of Hydraulic-Cement Mortars (Using Portions of Prisms Broken in Flexure), which appears in the Annual Book of ASTM Standards Vol 04.01
M. Sahmaran, M. Lachemi, T. K. Erdem and H. Erhan Yucel, Use of spent foundry sand and fly ash for the development of green self-consolidating concrete, Journal of Materials and Structures (2011) 44, 1193–1204.
Citing literature
Number of times cited according to Crossref: 2
View or Download full articleAccess options
SWS access login
Login as SWS Scientific CommitteeLogin as SWS Scientific PartnerLogin as SWS AuthorAuthors and approved SWS contributors will read and export their own linked papers after identity matching by SWS profile, email and SGEM GlobalID.
For librarian assistance: [email protected]
Purchase Instant Access
- Article can be downloaded after successful payment.
- Article may be used according to SWS library access terms.
- Article cannot be redistributed.


