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Computer simulation has a significant application in the field of metallurgy. It is primarily an issue that deals with the issue of casting. The simulation of casting and solidification makes visible the foundry phenomena that take place in the gating system and the casting when the mold is filled with liquid metal and during its solidification. The article deals with the design of the gating system and the simulation of the filling and solidification of a real casting made of ductile iron. In the next production ...

The increasing computing power of modern hardware systems opens new possibilities for simulating complex solidification phenomena as well as the overall simulation of the casting process. Although the simulation of filling and solidification can be considered to be state of the art, the simulation of residual stresses and distortion is still the object of intensive research. Distortion is one of often found problems of castings, especially large castings with thin sections such as frame shape or those with curved ...

At present, increasingly high demands on the quality of the manufactured castings, which are used in the automotive industry. The foundry respect there are a number of advanced technologies, which are used for the casting. These include the technology of production castings by investment casting. It is used particularly where in view of the complex shape casting technology is the production of other more expensive, respectively, it is not at all possible. Such casting is the rotor of the turbocharger to be used in...

In a large competitive environment in which today foundry exist are more important is production of castings with high quality and high economic efficiency. Therefore, the use of 3D software and simulation programs is necessary in the pre-production stages. In them it is possible to design, construct and simulate filling and solidification of castings in the foundry mould, design ingate system and feeder system. A properly designed and calculated ingate and feeder system is the first prerequisite for producing of ...