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Current applications of thermal analysis in ductile iron production are largely limited to routine monitoring, while its potential for quantitative prediction and resource-efficient process control remains underutilized. This study addresses this gap by establishing direct relationships between melt composition, thermal parameters, and resulting material performance. Sixteen industrial melts of ferritic ductile iron were produced with systematically varied charge compositions and metallurgical treatments. Cooling ...

The foundry industry is a major producer of industrial waste, with used foundry sands (UFS) representing the largest share. While bentonite-bonded sands can be reused multiple times, sands with organic binders are typically single-use and are often landfilled due to limited regeneration capacity. Their valorization in construction materials represents an important pathway toward circular economy. This study evaluates the use of UFS from three different foundries, including bentonite- and furan-bonded systems, as p...

Particulate pollutants are generated at all stages of the preparation of the moulding and core mixture, during the handling of raw materials, during mixing and preparation of the moulding mixture in the mixers, during the moulding process itself, and during both manual and machine moulding. The reason for the generation of a relatively large amount of dust in all the operations associated with the manufacture of moulds and cores is the moulding mixture used, the basis of which is abrasive, i.e. sand, whether quart...

Gray cast iron is still the most used material for the production of castings. It can be made in several ways, but the most efficient and economical way to make gray cast iron is in a cupola furnace. A by-product in its production is slag, which arises from impurities that may be present in the charge, from coke, which is used as fuel for the cupola furnace and part of it also passes into the slag, from the lining of the cupola furnace as well as from oxides formed during of the smelting process, sulfides and phos...

Austempered Ductile Iron (ADI) is a promising material whose structure is obtained by isothermal processing, i.e. isothermal decomposition of austenite in the bainitic range. It is used in various industrial fields. It is characterized by an excellent combination of tensile strength and ductility, exceeding the properties of quenched and tempered steels in the strength range of 800 - 1500 MPa. Its production is problematic because the ferritic or ferritic-pearlitic ductile iron (SGI), which is the basis for the pr...

Cast iron GG30 (EN-GJL-300C) has excellent mechanical properties and good machinability. It can be used in many industries such as hydraulics, engineering, automotive, oil and gas mining, and processing. It is suitable for the production of compressor and pump components. Return material, technological residue, iron scrap, fractional cast iron, liquid metal, and alloying components can be used as input raw materials in the production of cast iron, the first three were taken into account in the analysis. In practic...

In the production process of cast iron and steel castings, a large amount of waste is generated. Each stage of production of castings generates a certain type or types of waste. The largest volume of waste is the used molding compound, followed by slags from melting processes and dust, the creation of which is copied by the entire foundry process. Dust waste is generated from the beginning to the end of the production cycle in the foundry. Finishing operations represent, in addition to a large source of noise, a l...

Concrete is a building material composed of aggregate, cement and water. Aggregate forms a filler, cement, after mixing with water, creates crystals that connect the aggregate with a firm and flexible bond. Cement slurry gradually loses its plasticity and begins to solidify and harden, until it finally turns into cement stone. Quartz sand is most often used as aggregate. Concrete is a building material composed of aggregate, cement and water. Aggregate forms a filler, cement, when mixed with water, forms crystals ...

Computer simulation has a significant application in the field of metallurgy. It is primarily an issue that deals with the issue of casting. The simulation of casting and solidification makes visible the foundry phenomena that take place in the gating system and the casting when the mold is filled with liquid metal and during its solidification. The article deals with the design of the gating system and the simulation of the filling and solidification of a real casting made of ductile iron. In the next production ...

The paper deals with the ? + ? titanium alloys, due to their good properties such as low specific weight and high values of mechanical properties have found wide application as a construction material. Their disadvantage is high price and complicated production of the basic material - titanium but also alloying components (molybdenum, chromium), associated with high energy demand and undesirable effects on ecology. The inhomogeneity of the deformation with formation of deformation bands are typical for these alloy...

In the context of the recycling of waste from wrought aluminum alloys, especially food packaging, these were re-melted and cast into bars. The alloy thus obtained contains up to 2.0% Si, 0.8% Cu, 2.0% Fe, 2.5% Mn and other elements in tenths of %. The problem in its further processing is the porosity. Several methods were used to quantify it, of which the most accurate method was weighing. The disadvantage of this method is the requirements of the competence of the personnel as well as technical equipment. Other m...

Computer simulation of foundry processes is an essential part of a modern foundry. The role of the gating system, its design and different elements are important in casting. Experimental verification of the designed gating system for new castings is costly, timeconsuming and economically inefficient. Therefore, these processes in the foundry are replaced by computer simulation. A detailed analysis of the simulation results makes it possible to predict various risks that may cause a failure in the quality of castin...

The manufacturing and processing of metals is connecting with large number of different types of wastes. One kind of these wastes are dusts and sludges which arise as a result of the melting processes or in the machining of castings. Flue dusts from melting processes are captured most often on filters, scrubbers or in Venturi scrubbers. Dust particles resulting from the machining of castings (grinding and blast cleaning) remain in the grinding rooms or they are sucked and collected on filters. Whereas these dusts ...